Gates Mectrol
 
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Food Processing Belt Installation and Fabrication
 

Fastening Options

Belt Welding
The ability to thermally weld two prepared belt ends together allows for a seamless finish that minimizes the potential for bacteria growth.

Weld Options:

Platen Press Welding Guidelines for the Novitool® Aero™ Splice Press


Legacy Butt Welders – Can be modified to accept the Gates Mectrol “split tooth” weld technique

  • Provides for a more robust weld by joining the belts in the tooth (three times more surface area welded)
 

Urethane Belt Load vs. Stretch Comparison

  • PosiClean can take up to four times the load of unsupported "blue" belts
  • Extremely length stable, eliminating the need for retensioning
Urethane Belt Load vs. Stretch Comparison Chart

PosiLace™
This pin fastened method meets low to medium load requirements without welding to achieve the maximum allowable tension of 26 lbs/in.

Belt ends are prepared at the factory and the belt is joined by a single pin inserted after the belt is placed in position on the equipment.

This "living” fastening solution allows for removal and replacement of the belt as often as desired – without ever having to weld.

PosiLace Pin Fastening

Other Mechanical Fasteners
From wire hooks to metal staples, standard conveyor fasteners are available when contamination is not an issue.

Wire Hooks UX1SS Plastic Rivets APF100/APF150 Metal Staples RS62/125

Fastening Specifications

Max. Allowable Tension (lbs. per inch width) in Weld Area            
               
  PC10 PC20 FC9 FC12  
  Standard Standard Hi Torque Cold Temp  
Finger Weld (Finger Length 70 mm to 80 mm) 35 50 64 46 30 48  
Butt Weld - "Split Tooth" 31 40 52 37 N/A N/A  
PosiLace™ N/A 21 21 21 N/A N/A  
Flexco® UX1SS Clipper® Wire Hooks 31 31 41 37 33 59  
Flexco® APF150 Alligator® Plastic Rivet N/A 25 25 23 27 N/A  
Flexco® APF100 Alligator® Plastic Rivet 25 N/A N/A N/A N/A 34  
Flexco® RS125 Alligator® Ready Set™ Staple N/A 26 26 23 31 N/A  
Flexco® RS62 Alligator® Ready Set™ Staple  26 N/A N/A N/A N/A 51  
               
  CC40 Split Tooth Weld
  Single Track Dual Track
Splice Type 6"- 9" >9" - 12" >12" - 18" >18" - 30" >30" - 39" >39" - 42" >42" - 60"
Finger Weld or Butt splice 239 275 317 344 724 766 793
APF150 Mechanical 139 160 184 199 419 443 458
RS125 Mechancial 290 334 385 417 878 929 961
               

Fabrication Capabilities

Add a flight to carry your product up an incline. For product that could fall off the belt, select a sidewall on one or both sides. Accordion shape performs smoothly over pulleys. V-guides provide notched construction for extra flexibility around tight belt paths.

Flights
0.25", 1", 1.5", 2", 3" and 4" heights
Full width, insets, gaps
Flights / Sidewalls on PosiClean Pasta Conveyor
Scoop Cleats
3", 4" and 5" overall height
Sidewalls
Height range: 1.4" to 4.0"
Wall thickness: 2mm
Baseless sidewall
V-Guides
Inch series: O, A, B
Metric series: K6, K13
 
 Strength/Stretch Comparison Chart

 PosiLace™

 Other Mechanical Fasteners

 Fastening Specifications

 Fabrication Capabilities

 Food Belt Savings Calculator

Gates Mectrol PDF File Food Belt Installation Checklist


Gates Mectrol PDF File Food Conveying Belt Catalog


Gates Mectrol PDF File Food Belt Overview Brochure


Gates Mectrol PDF File Cleanability Study:
PosiClean vs. plastic modular


Gates Mectrol PDF File Novitool® AERO™ Splice Press Guidelines


Gates Mectrol PDF File Novitool® Amigo™ Splice Press Guidelines


Gates Mectrol PDF File Gusseted Cleat


Contact Application Engineer



Belt ends properly fastened preserve the hygienic qualities of Gates Mectrol belting and ensure its correct operation.
 
CenterClean
 

 


 
 
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